Start-to-Finish Products

At FORMSET, we transform business challenges into engineered solutions through our comprehensive start-to-finish product development process. Our integrated approach combines design expertise, engineering precision, and advanced manufacturing capabilities to bring your ideas to life. With a focus on innovation and manufacturability, we guide projects from initial concept through to final production, ensuring every detail meets our exacting standards. Our state-of-the-art print farm and experienced team enable us to move seamlessly from prototype to full-scale manufacturing, maintaining quality control while accelerating time to market. Whether developing a single product for R&D or scaling to thousands of units for nationwide deployment, our proven process delivers consistent results that drive business value.

Design and manufacturing for FORMA

How we work

We transform business challenges into engineered solutions through our comprehensive start-to-finish product development process. Our integrated approach combines design expertise, engineering precision, and advanced manufacturing capabilities to bring your ideas to life.

Our product development journey begins with understanding your business needs and objectives. Through collaborative discovery sessions, we define success criteria, technical requirements, and project constraints. Our design team then develops initial concepts, utilizing rapid prototyping to validate ideas quickly. As concepts evolve, our engineering team ensures manufacturability while maintaining design intent.

We leverage our extensive manufacturing experience throughout the development process, optimizing designs for production efficiency without compromising quality. Our in-house production capabilities allow us to move seamlessly from prototype to full-scale manufacturing, maintaining quality control and accelerating time to market. Whether developing a single product or scaling to thousands of units, our integrated approach ensures consistent quality and efficient delivery.

Recent successes include developing custom retail kiosks deployed across 10,000+ locations and creating specialized research tools for Fortune 500 companies. Let us help bring your next product from concept to reality.

The Process

Discovery

Through collaborative analysis sessions, we dive deep into your business challenge to understand user needs, technical requirements, market dynamics, and success metrics that will drive the project forward.

Define

We establish detailed technical specifications, material requirements, manufacturing constraints, and project timelines to create a comprehensive roadmap that guides our development process.

Ideate

Our design team develops and rapidly prototypes multiple solution concepts, testing and refining each iteration until we achieve an optimal design that balances performance, manufacturability, and cost.

Deliver

Leveraging our advanced manufacturing capabilities, we transform validated designs into production-ready products, ensuring consistent quality and efficient scaling from prototype to full production runs.